tmt rolling mill descaling

High-Pressure Descaling Systems for Mild Steel Hot Rolling Applications PressureJet descalers for Mild Steel (MS) rolling mills are specifically engineered to address the oxide scale characteristics of mild steel during hot rolling operations. Our 150–200 bar high-pressure descaling systems are designed for light to medium oxide scale removal, where controlled descaling efficiency is required without aggressive erosion of the base metal. These systems are ideally suited for MS rolling mills, including entry-level rolling mills, secondary descaling zones, pre-rolling cleaning stations, and continuous production lines processing moderate-temperature mild steel billets, blooms, and bars. Built around true high-pressure reciprocating plunger pump technology, PressureJet MS descaling systems deliver consistent jet impact force, uniform spray distribution, and stable long-term performance, ensuring reliable descaling under continuous industrial operation. Technical Description The descaling system operates using a high-efficiency positive displacement triplex plunger pump, engineered to maintain stable pressure and uniform flow even during prolonged duty cycles typical of MS rolling mills. Unlike centrifugal pump-based water cleaning systems, PressureJet’s high-pressure plunger pumps deliver constant hydraulic energy and sustained jet impact force, which is critical for effective mild steel oxide scale fracture and removal. Hydraulic energy is converted into high-velocity flat-jet or fan-jet water sprays through precision-engineered descaling headers and nozzles, enabling efficient oxide scale removal while optimizing water and power consumption. This design enables: • Controlled oxide scale fracture without surface damage to mild steel • Minimal base metal erosion, preserving metallurgical integrity • Reduced water consumption through efficient jet utilization • Lower power requirement per ton of rolled steel compared to higher-pressure descaling systems Key Applications • Mild Steel (MS) TMT bar rolling mills • Small to medium MS rolling mills • Secondary descaling before finishing stands • Mild steel billet and bar surface cleaning systems • Pre-processing descaling for hot mild steel components Engineering Highlights • Operating pressure range: 150–200 bar • Pump type: Continuous-duty triplex reciprocating plunger pumps • Crankshaft design: Forged crankshaft with heavy-duty roller bearings • Plunger material: Solid ceramic plungers for superior wear resistance • Construction: Modular skid-mounted descaling system • Filtration: Multi-stage filtration system to prevent nozzle choking • Hydraulics: Low-pulsation design for stable spray pattern and uniform jet impact Advantages for Mild Steel Rolling Mills • Excellent cost-to-performance ratio for MS descaling applications • Lower energy consumption per ton of mild steel produced • Reduced wear on rolls, guides, and downstream equipment • Simple operation and ease of maintenance • Ideal for MS rolling mills upgrading from low-pressure water cleaning to high-pressure hydro-mechanical descaling technology Ideal Descaling Solution for Mild Steel Applications This 150–200 bar descaler for Mild Steel rolling mills is the ideal solution for customers seeking reliable, industrial-grade MS descaling systems without unnecessary over-engineering, while still benefiting from true high-pressure pump-based descaling technology. PressureJet does not simply supply pumps—we deliver complete descaling solutions engineered to enhance surface quality, rolling yield, mill productivity, and long-term operational efficiency in mild steel hot rolling operations. We do not simply supply pumps—we deliver complete descaling solutions, engineered to improve surface quality, yield, productivity, and long-term operational efficiency.

Descaler for Mild Steel (MS) Rolling Mills. PressureJet 150–200 bar high-pressure descaling systems are engineered for light to medium oxide scale removal applications, where controlled descaling efficiency is required without aggressive material erosion. These systems are ideally suited for entry-level rolling mills, secondary descaling zones, pre-rolling cleaning stations, and continuous production lines processing moderate-temperature billets, blooms, and bars. Designed around true high-pressure reciprocating plunger pump technology, our hydraulic descaling systems deliver consistent jet impact force, uniform spray coverage, and stable performance under continuous industrial operation. Technical Description The system operates using a high-efficiency positive displacement triplex plunger pump, ensuring stable pressure and uniform flow even during prolonged duty cycles. Unlike centrifugal pump-based water cleaning systems, PressureJet’s high-pressure plunger pumps maintain constant hydraulic energy and jet impact force, which is essential for reliable oxide scale fracture and flushing. Hydraulic energy is converted into high-velocity flat-jet or fan-jet water sprays through precision-engineered descaling headers and nozzles, delivering effective scale removal with optimized resource usage. This design enables: • Controlled oxide scale fracture without surface damage • Minimal base metal erosion, preserving metallurgical integrity • Reduced water consumption through efficient jet utilization • Lower power requirement per ton of steel compared to higher-pressure descaling systems Key Applications • TMT bar rolling mills • Small to medium steel rolling mills • Secondary descaling before finishing stands • Billet and bar surface cleaning systems • Pre-processing descaling for hot steel components Engineering Highlights • Operating pressure range: 150–200 bar • Pump type: Continuous-duty triplex reciprocating plunger pumps • Crankshaft design: Forged crankshaft with heavy-duty roller bearings • Plunger material: Solid ceramic plungers for high wear resistance • Construction: Modular skid-mounted descaling system • Filtration: Multi-stage filtration system to prevent nozzle choking • Hydraulics: Low-pulsation design for stable spray pattern and uniform impact Advantages • Excellent cost-to-performance ratio for industrial descaling applications • Lower energy consumption per ton of rolled steel • Reduced wear on rolls, guides, and downstream equipment • Simple operation and ease of maintenance • Ideal for plants upgrading from low-pressure water cleaning to high-pressure descaling technology Ideal Solution for Efficient Industrial Descaling This 150–200 bar descaling system category is ideal for customers seeking reliable, industrial-grade descaling solutions without unnecessary over-engineering, while still benefiting from true high-pressure pump-based hydro-mechanical descaling technology. We do not simply supply pumps—we deliver complete descaling solutions, engineered to improve surface quality, yield, productivity, and long-term operational efficiency.

Descaler System for TMT, Bar, Section, and Structure Mill. Our 150–200 bar descaling systems are designed for light to medium scale removal applications, where controlled oxide removal is required without aggressive material erosion. These systems are widely used in entry-level rolling mills, secondary descaling zones, pre-rolling cleaning stations, and continuous production lines handling moderate temperature billets and bars. Technical Description The system operates using a high-efficiency positive displacement plunger pump, delivering stable pressure and uniform flow even under continuous operation. Unlike centrifugal solutions, our high-pressure plunger pump ensures constant jet impact force, critical for consistent scale breaking and flushing. The hydraulic energy is converted into high-velocity flat jet or fan jet sprays through precision-engineered descaling nozzles, enabling: • Controlled scale fracture • Minimal base metal erosion • Reduced water consumption • Lower power requirement compared to higher pressure systems Key Applications • TMT bar rolling mills • Small to medium rolling mills • Secondary descaling before finishing stands • Billet and bar surface cleaning • Pre-processing descaling for hot metal components Engineering Highlights • Pressure range: 150–200 bar • Continuous-duty triplex plunger pumps • Forged crankshaft with heavy-duty bearings • Solid Ceramic plungers • Modular skid-mounted construction • Multi-stage filtration to prevent nozzle choking • Low pulsation design for stable spray pattern Advantages • Excellent cost-to-performance ratio • Lower energy consumption per ton of steel • Reduced wear on rolls and guides • Simple operation and maintenance • Ideal for plants upgrading from low-pressure water cleaning systems This category is ideal for customers seeking reliable industrial descaling solutions without over-engineering, while still benefiting from true high-pressure pump technology. Why Our High-Pressure Descaling Systems Stand Apart • Specialized expertise in high-pressure reciprocating plunger pump design • Deep application knowledge of rolling mill descaling • Custom-engineered solutions, not off-the-shelf packages • Designed for Indian and global operating conditions • Proven performance across multiple steel processing applications We do not simply supply pumps—we deliver complete descaling solutions, engineered to improve surface quality, yield, productivity, and long-term operational efficiency.